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Air bubble film machinery

COEX BUBBLE (10) PLUS™ - high-speed/high-output, in-line co-extrusion

COEX BUBBLE (10) PLUS machineThe World’s largest packaging corporations use the COEX BUBBLE (10) PLUS as it represents the most advanced technology for in-line production of air bubble films containing an integrated air retention barrier.
The COEX BUBBLE (10) PLUS is a cast co-extrusion system with three extruders. It processes LDPE, TIE and Nylon-PA6 pellets to produce high-performance, symmetrically structured (ABCBA+ABCBA), multilayer air bubble film. The 10-layer structure allows integrating an air-tight, Nylon-PA6 barrier for longer air retention inside the bubble, thus improving the film's cushioning and protective properties, even at reduced thicknesses. For example, a 35 g/m2 coex film has the same resistance of a 60 g/m2 mono film—a definite competitive advantage!
Especially suitable for technical packaging and envelopes, the COEX BUBBLE (10) PLUS series is fully automatic and includes touch screen controls for custom configuration of production recipes. Thanks to an on-board network connection, machine function can be remotely monitored via Internet. The modular configuration of the COEX BUBBLE (10) PLUS lends itself to many useful upgrades, such as a 3rd layer lamination unit, a perforation unit, etc. (more info)


POWER BUBBLE PLUS™ - high-speed/high-output, in-line mono-extrusion

coex bubble machineThe POWER BUBBLE PLUS system is the pinnacle of standard mono-extrusion technology. Thanks to its power and flexibility, this machine produces a vast array of air bubble films.
Starting from an appropriate formulation of LDPE pellets with HDPE, PP, hexene - octene LLDPE and mLLDPE, the universal single-screw extruder produces high-performance, low-thickness materials.
A single operator can control the entire machine's manufacturing process with the system’s fully integrated touch screen controls. Using its on board network connection, the machine’s operation can be remotely monitored via Internet. The system’s modular configuration is adjustable for any production output and lends itself to many useful upgrades, such as a 3rd layer lamination unit, a perforation unit, etc. (more info)


POLYBOLL PLUS™ - in-line mono-extrusion, medium/low production speeds and outputs

coex bubble machinePOLYBOLL PLUS is Torninova's authentic entry-level in-line extrusion system. These machines process LDPE pellets to produce a wide range of excellent-quality air bubble films at moderate outputs. With its simplified structure and no-frills finishing, the POLYBOLL PLUS is the most suitable solution for medium-to-small market necessities.
The POLYBOLL PLUS production process is completely automatic and fully controllable by a single, unskilled operator. This machine allows a new bracket of customers (e.g. air bubble film distributors and converters) to enter and learn the production market while substantially containing their up-front investment costs. The POLYBOLL PLUS system is also ideal for air bubble film manufacturers intending to relocate production facilities directly in distant, but profitable, new markets, while drastically reducing transport costs and writing off, in the short term, the initial investment. The POLYBOLL PLUS system’s modular configuration lends itself to many useful upgrades, such as a 3rd layer lamination unit, a perforation unit, etc. (more info)


MAC BUBBLE™ - high-speed/high-output, off-line processing

coex bubble machineMAC BUBBLE is a traditional off-line system which processes LDPE rolls for high-output air bubble film production. A thermoforming process laminates two individual films using Teflon-coated cylinders heated by a diathermic oilcircuit connected to electric heating units. The result is a high-speed air bubble film production with superior lamination quality, even for films of larger widths. In some cases, the production speeds achieved by MAC BUBBLE machines are much higher than those of an extrusion-based machine, even when starting from very high thickness films.
The MAC BUBBLE system also has an on-board network connection which allows machine function to be remotely monitored via Internet and the system’s modular configuration lends itself to many useful upgrades, such as a 3rd layer lamination unit, a perforation unit, etc. (more info)


AIR BASIC™ - medium output/medium speed, off-line processing

coex bubble machineAIR BASIC is Torninova's patented off-line system which processes LDPE rolls to produce air bubble film of various bubble sizes for technical packaging and reflective insulation. A thermoforming process laminates two individual films using a special heating bar to blow hot-air over the films. Compared to traditional off-line systems, this process significantly reduces energy consumption and provides maximum production-plan flexibility with its "stop-on-phase" procedure. Such special features serve to significantly reduce inventory, transportation and energy costs.
Because the AIR BASIC system is so versatile and easy to use, a single, unskilled operator can quickly perform production changeovers without wasting material when restarting. The on-board network connection allows remote monitoring of machine functioning via Internet and the system’s modular configuration lends itself to many useful upgrades such as a 3rd layer lamination unit, perforation unit, etc. The AIR BASIC series is still one of the most purchased lines for production of air bubble film for technical packaging and reflective insulation. (more info)


TWIN BUBBLE™ - in-line processing for reflective insulation materials with double bubble layers

twin bubble machineTWIN BUBBLE is a patented in-line system with an extrusion line specifically developed to produce reflective bubble foil insulation for construction applications. The TWIN BUBBLE series uses LDPE pellets to produce multi-layer compound (sandwich) bubble foil, PE-foam and aluminium foil, all in a single process.
The system basically consists of two "twin" bubble lines producing two bubble foils (laminated with coated aluminium film) in opposite directions; in the middle there is a lamination station that welds the components together. The final multilayer product is then collected on the winder at the end of the line. The TWIN BUBBLE system can even produce flame-retardant materials certifiable for all different Worldwide Standards. (more info)


Torninova S.r.l. - Via dell'Artigianato, 18 - 06083 Bastia Umbra - Perugia - ITALY
Tel. +39 075 8000655 - Fax +39 075 8003914 - e-mail: info@torninova.com - Cap. Soc. € 200.000