AIR BASIC™
AIR BASIC™ - medium output/medium speed, off-line processing
AIR BASIC is Torninova's patented off-line system which processes LDPE rolls to produce air bubble film of various bubble sizes for technical packaging and reflective insulation. A thermoform process laminates two individual films using a special heating bar to blow hot-air over the films. Compared to traditional off-line systems, this process significantly reduces energy consumption and provides maximum production-plan flexibility with its "stop-on-phase" procedure. Such special features serve to significantly reduce inventory, transportation and energy costs.
Because the AIR BASIC system is so versatile and easy to use, a single, un-skilled operator can quickly perform production changeovers without wasting material at restart. The on-board network connection allows remote monitoring of plant function via internet and the system’s modular configuration lends itself to many useful upgrades such as a 3rd layer lamination unit, perforation unit, etc. The AIR BASIC series is still one of the most purchased lines for production of air bubble film for technical packaging and reflective insulation.
Because the AIR BASIC system is so versatile and easy to use, a single, un-skilled operator can quickly perform production changeovers without wasting material at restart. The on-board network connection allows remote monitoring of plant function via internet and the system’s modular configuration lends itself to many useful upgrades such as a 3rd layer lamination unit, perforation unit, etc. The AIR BASIC series is still one of the most purchased lines for production of air bubble film for technical packaging and reflective insulation.
IMPORTANT: The technical data listed below has been CERTIFIED by analyzing CONTINUOUS line operation over a period of 24 hours, with no unexpected stops!
TECHNICAL DATA
- Raw material: rolls of LDPE and coated materials
- Thermoforming process: by hot air *(or by hot air + diathermic oil cylinders)
- Web widths: from 1,25 to 1,6 m
- Finished air bubble film weight: min. 40 g/m2 - max. 500 g/m2
- Max. production speed: 35 m/min *(65 m/min)
- Forming roller diameter: ø 400 mm
- Standard bubble size: ø 10 x 4 mm
- Raw material: rolls of LDPE and coated materials
- Thermoforming process: by hot air *(or by hot air + diathermic oil cylinders)
- Web widths: from 1,25 to 1,6 m
- Finished air bubble film weight: min. 40 g/m2 - max. 500 g/m2
- Max. production speed: 35 m/min *(65 m/min)
- Forming roller diameter: ø 400 mm
- Standard bubble size: ø 10 x 4 mm

REFERENCE PLANT: 1,6 m - two layers
- Standard production size: 190 kg/h (75 g/m2)
* 360 kg/h (75 g/m2 )
- Standard production size: 3.350 m2/h (40 g/m2)
* 6.250 m2/h (40 g/m2)
- Avarage power consumption: 50 kW-h - * 65 kW-h
- Standard production size: 190 kg/h (75 g/m2)
* 360 kg/h (75 g/m2 )
- Standard production size: 3.350 m2/h (40 g/m2)
* 6.250 m2/h (40 g/m2)
- Avarage power consumption: 50 kW-h - * 65 kW-h
This machinery produces:
air bubble film packaging - reflective bubble foil insulation - bubble solar pool cover - air bubble film laminated with PE-foam - air bubble film laminated with LDPE film - air bubble film laminated with HDPE film - air bubble film laminated with coated kraft paper - air bubble film laminated with coated aluminium foil - air bubble film laminated with MPET film - air bubble film laminated with printed film - air bubble film laminated with non-woven - etc...















