POLYBOLL™
POLYBOLL™ - in-line mono-extrusion, medium/low production speeds and outputs
POLYBOLL is Torninova's authentic entry-level in-line extrusion system. These plants process LDPE pellets to produce a wide range of excellent-quality air bubble films at moderate outputs. With its simplified structure and no-frills finishing, the POLYBOLL is the most suitable solution for medium-to-small market necessities.
The POLYBOLL production process is completely automatic and fully controllable by a single, un-skilled operator. This machine allows a new bracket of customers (e.g. air bubble film distributors and converters) to enter and learn the production market while substantially containing their up-front investment costs. The POLYBOLL system is also ideal for air bubble film manufacturers intending to relocate production facilities directly in distant, but profitable, new markets, while drastically reducing transport costs and amortizing (write off), in the short-term, the initial investment. The POLYBOLL system’s modular configuration lends itself to many useful upgrades, such as a 3rd layer lamination unit, a perforation unit, etc…
The POLYBOLL production process is completely automatic and fully controllable by a single, un-skilled operator. This machine allows a new bracket of customers (e.g. air bubble film distributors and converters) to enter and learn the production market while substantially containing their up-front investment costs. The POLYBOLL system is also ideal for air bubble film manufacturers intending to relocate production facilities directly in distant, but profitable, new markets, while drastically reducing transport costs and amortizing (write off), in the short-term, the initial investment. The POLYBOLL system’s modular configuration lends itself to many useful upgrades, such as a 3rd layer lamination unit, a perforation unit, etc…
IMPORTANT: The technical data listed below are CERTIFIED through analyzing the line producing over 24 hours NON-STOP, without any unexpected stops!
TECHNICAL DATA
- Raw material: LDPE pellets
- Thermoforming process: with cast extruder
- Web widths: from 1,25 to 2,5 m
- Finished air bubble film weight: min. 35 g/m2 - max. 500 g/m2
- Max. production speed: 30 m/min
- Forming roller diameter: ø 270 mm
- Standard bubble size: ø 10 x 4 mm
- Cast die: one die with double delivery
- Raw material: LDPE pellets
- Thermoforming process: with cast extruder
- Web widths: from 1,25 to 2,5 m
- Finished air bubble film weight: min. 35 g/m2 - max. 500 g/m2
- Max. production speed: 30 m/min
- Forming roller diameter: ø 270 mm
- Standard bubble size: ø 10 x 4 mm
- Cast die: one die with double delivery
REFERENCE PLANT: 2,5 m - two layers
- Standard production size: 200 kg/h (75 g/m2)
- Standard production size: 4.500 m2/h (40 g/m2)
- Diameter of screw extruder: ø 95 mm L/D=30
- Average power consumption: 90 kW-h
- Standard production size: 200 kg/h (75 g/m2)
- Standard production size: 4.500 m2/h (40 g/m2)
- Diameter of screw extruder: ø 95 mm L/D=30
- Average power consumption: 90 kW-h
This machinery produces:
air bubble film packaging - reflective bubble foil insulation - bubble solar pool cover - air bubble film laminated with PE-foam - air bubble film laminated with LDPE film - air bubble film laminated with HDPE film - air bubble film laminated with coated kraft paper - air bubble film laminated with coated aluminium foil - air bubble film laminated with MPET film - air bubble film laminated with printed film - air bubble film laminated with non-woven - etc...
