POWER BUBBLE™
POWER BUBBLE™ - high-speed/high-output, in-line mono-extrusion
The POWER BUBBLE system is the pinnacle of standard mono-extrusion technology. Thanks to its power and flexibility, this plant produces a vast array of air bubble films.
Starting from an appropriate formulation of LDPE pellets with HDPE, PP, hexene - octene LLDPE and mLLDPE, the universal single-screw extruder produces high-performance, low thickness materials.
A single operator can fully control the entire POWER BUBBLE manufacturing process with the system's fully integrated touch screen controls. Using its on board network connection, the plant's operation can be remotely monitored via internet. The system's modular configuration is adjustable for any production output and lends itself to many useful upgrades, such as a 3rd layer lamination unit, a perforation unit, etc…
Starting from an appropriate formulation of LDPE pellets with HDPE, PP, hexene - octene LLDPE and mLLDPE, the universal single-screw extruder produces high-performance, low thickness materials.
A single operator can fully control the entire POWER BUBBLE manufacturing process with the system's fully integrated touch screen controls. Using its on board network connection, the plant's operation can be remotely monitored via internet. The system's modular configuration is adjustable for any production output and lends itself to many useful upgrades, such as a 3rd layer lamination unit, a perforation unit, etc…
IMPORTANT: The technical data listed below has been CERTIFIED by analyzing CONTINUOUS line operation over a period of 24 hours, with no unexpected stops!
TECHNICAL DATA
- Raw material: LDPE pellets
- Thermoforming process: with cast extruder
- Web widths: from 1,25 to 3 m
- Finished air bubble film weight: min. 35 g/m2 - max. 600 g/m2
- Max. production speed: 75 m/min
- Forming roller diameter: ø 450 mm
- Standard bubble size: ø 10 x 4 mm
- Cast die: two separate dies
- Raw material: LDPE pellets
- Thermoforming process: with cast extruder
- Web widths: from 1,25 to 3 m
- Finished air bubble film weight: min. 35 g/m2 - max. 600 g/m2
- Max. production speed: 75 m/min
- Forming roller diameter: ø 450 mm
- Standard bubble size: ø 10 x 4 mm
- Cast die: two separate dies

REFERENCE PLANT: 2,5 m - two layers
- Standard production size: 650 kg/h (75 g/m2)
- Standard production size: 11.250 m2/h (40 g/m2)
- Diameter of screw extruder: ø 130 mm L/D=30
- Average power consumption: 125 kW-h
- Standard production size: 650 kg/h (75 g/m2)
- Standard production size: 11.250 m2/h (40 g/m2)
- Diameter of screw extruder: ø 130 mm L/D=30
- Average power consumption: 125 kW-h
This machinery produces:
air bubble film packaging - reflective bubble foil insulation - bubble solar pool cover - air bubble film laminated with PE-foam - air bubble film laminated with LDPE film - air bubble film laminated with HDPE film - air bubble film laminated with coated kraft paper - air bubble film laminated with coated aluminium foil - air bubble film laminated with MPET film - air bubble film laminated with printed film - air bubble film laminated with non-woven - etc...














